Kanani Foods – Case Study

Kanani Foods – Case Study

Industry: Food & Beverage
Location: Las Vegas, NV

The Situation

Kanani Foods is a Las Vegas-based supplier of sushi, sandwiches, and salads to casinos, retailers, and convenience stores in Nevada and the surrounding states. Founded in 2003, Kanani has grown from an 800 to a 20,000-square-foot warehouse and has increased its product mix from 1 to 195.

Adding a large number of products increased the complexity of their FDA compliance and labeling, as evidenced by the increase in their label printing volume, from 25 to 20,000 labels/day.

Kanani started printing label sheets on an inkjet printer and moved on to thermal (black only), and thermal overprint of preprinted labels. Their need for variable data labels, increased branding sophistication, and growing product lines caused them to seek a more professional and scalable label printing solution.

Kanani Foods was using one-color preprinted labels for refrigerated food with a thermal printer to produce 20,000 labels per day, with an inventory of 195 different label rolls. They wanted to produce more professional-looking labels on demand while decreasing inventory and staying FDA-compliant.

Solution Requirements

  • Use variable data to maintain FDA compliance
  • Decrease production time and label inventory
  • Create more professional-looking labels

The Afinia Label Solution

Kanani Foods purchased the Memjet-powered Afinia L801 to reinvent the look of their labels. With the L801’s variable data printing capability, Kanani Foods can print FDA-compliant labels on-demand that contain manufacturing and sell-by dates, and labels that meet USDA customers’ specific labeling, branding, and other requirements.

By drastically reducing the amount of time it takes to print their label runs, they were able to gain over 6.5 hours of production, reduce headcount by one person (saving $4,000 per month), and increase production by over 50%. The L801 allows Kanani Foods to continue to grow its thriving business.

“When we were using the thermal printer to print labels for refrigerated food, it would take 7 hours to print labels for the day’s production. Now, it takes 25 minutes, which is a 94% labor cost savings.

– Tim Cruz, VP of Operations — Kanani Foods

Return on Investment

Kanani Foods saved 22% per printed label, saving $600 per day. The Afinia L801 will pay for itself in approximately one month.

Food Labels

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